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Instrumentation and Process Control

Model PC-100

The PC-100 Instrumentation and Process Control Training System provides students with hardware allowing for hands-on experiments in Pressure, Flow and Level applications. The systems unique design allows rapid conversion between PF&L experiments by adjusting the position of valves. All devices are pre-wired to terminal strips allowing for quick circuit modification. Activities in loop wiring, transmitter setup and loop tuning of PID parameters provide a thorough understanding of Process Control.

Basic System Includes:

  • Lockable Disconnect

  • Single Loop Controller

  • 2-Analog 4-20mA Panel Meters

  • 2-Digital Process Meters 4-20mA

  • E-stop

  • 1-Phase Motor and Pump

  • 2 Gallon Reservoir

  • Acrylic Level and Pressure Vessel

  • 0-6 GPM (4-20mA) Flow Transmitter

  • 0-10 PSI (4-20mA) Pressure Transmitter

  • 0-16 Inch (4-20mA) Ultrasonic Level Transmitter

  • 4-20mA / 3-15psi I/P

  • Pneumatic Control Valve

Instrumentation and Process Control

Model PC-101

The Instrumentation and Process Control Training System provides students with hardware allowing for hands-on experiments in Pressure, Flow, Level and Temperature applications. The systems unique design allows rapid conversion between experiments by adjusting the position of valves. All devices are pre-wired to terminal strips allowing for quick circuit modification. Activities in loop wiring, transmitter setup and loop tuning of PID parameters provide a thorough understanding of Process Control.

The guided curriculum covers the following topics:​

  • Introduction to Process Control

  • Component Symbols

  • P&ID Documentation

  • Control Modes

  • Input Loop Wiring

  • Output Loop Wiring

  • 4-20mA Signals

  • 0-10V Signals

  • Control Valves

  • Level Measurement

  • Pressure Measurement

  • Flow Measurement

  • Temperature Measurement

Instrumentation and Process Control

Model PC-201

The Advanced Instrumentation and Process Control Training System provides students with hardware allowing for hands-on experiments in Pressure, Flow, Level and Temperature applications. The systems unique design allows rapid conversion between PFL&T experiments by adjusting the position of manual valves. All devices are pre-wired to terminal strips allowing for quick circuit modification. Activities include input and output loop wiring, transmitter setup and loop tuning of PID parameters. System is constructed completely of 1.5” extruded aluminum and ABS textured panels with six locking casters. Dimensions are 72”L x 78”H x 30”D and requires a 240 VAC supply but can be configured for 120 VAC.

The system shown here includes:

  • Lockable Disconnect

  • 20”W x 30”H x 10”D Enclosure

  • Human Machine Interface (Ethernet)

  • CompactLogix Controller (Ethernet)

  • Honeywell UDC Controller

  • 2-Analog 4-20mA Panel Meters

  • 2-Digital Process Meters 4-20mA

  • E-stop Circuit

  • 2 - Start/Stop Buttons for Process Pumps

  • 2 - Selector Switches for Heating and Cooling

  • 4 - Powerflex 525 Drives (Ethernet)

  • 4 - (3-Phase) Motor and Pump Units

  • 2 - 6 Gallon Water Tanks

  • Pneumatic Control Valve with 3-15 PSI Positioner

  • Acrylic Level and Pressure Vessel

  • Proximity Level Sensors for On/Off Control

  • 0-6 GPM (4-20mA) Flow Transmitter

  • 0-45 PSI (4-20mA) HART Capable Differential Pressure Transmitter

  • Dual Input (4-20mA) Hart Capable Temperature Transmitter

  • 0-30 Inch Programmable (4-20mA) Ultrasonic Level Transmitter

  • Inline Refrigerated Water Chiller

  • Inline Electric Cartridge Heater

  • RTD Temperature Sensor

  • Thermocouple Temperature Sensor

  • Safety Temperature Sensors and Flow Switches

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